DEPARTMENT OF Mechanical Engineering

SNo.

Department

Name of the lab and location

Name of Equipment

Specification

Application

1

Department of Mechanical Engineering

Advance Materials Lab E1-LG 04

Electronic Weighing Balance

Caliberated capacity 220g, Readability 0.1 mg

To weight the less amount of mateials for the composition of reinforcement in the composite material

2

Double Disc Polishing Machine

Double Disc with range of 50-1500 rpm

Used for the composite surface morphology and finishing

3

Ball Milling machine

zirconium balls, two containers of 500 gm capacity each. Mesh of 1-10 micron. Motar rpm 100.

Used for mixing of different materilas and size reduction as well.

4

Tubular Furnace

Vaccum chamber with maximum capacity of 1500 deg centegrate

Used to melt the materials for composite preperation without exposure of environmental contamination

5

Stir Casting furnace setup

Electric furnace controlled variable up to 1200 deg, Variable controlled stirrer up to 100 rpm

Used for composite preperation by mixing the reinforcements in moltent stage of the matrix.

6

Muffle Furnace

Convective heating furnace with 1000 deg.

Used for sintering of the compat composites.

7

Hydraulic Press

2 Ton variable applied load capacity. Working bed of 100mm X 100mm

Used for the compaction of powdered material to prepare composite materials using powder metalergy

8

Refrigeration and Airconditioning Lab E1 LG 04A

Refrigeration Test Rig

Reciprocating compressore, 230V-50Hz. Air cooled evaporator. automatic expansion valve. Refrigerant (R-134A)

To explain the vapour compression refrigeration system

9

Compressor Test Rig

Double stage.
2 cylinder, 3 H P.
Tank capacity 115 liter.
8.9 CFM, 12.5 kg/cm2.
Dia L.P:65mm, L =46 MM.
Dia H.P:51mm.
Motor Speed , :1420 rpm.

To explain how the compressor works

10

Air conditioning Test Rig

Compressor 1 ton, Kirlosker maker,
R-22 Refrigent, with 4 heater (500 W) & Kettle (500W)

To explain theory of Air- Conditioning

11

Vapour Absorption Refrigeration System

Refringent no :
Ammonia + hydrogen + Water
Heater
Temperature meter
Digital voltmeter

To explain how the refrigeration take place by using low grade thermal energy

12

Ice Plant Test Rig

Compressor Model :
AE2425Z
Refrigerant no.R404A
Brine solution : 29 ltr Water & 4.5 kg calcium chloride
Energy mtr constants.1600 imp/KW-hr

To examine and learn ice formation process

13

Automobile Air Conditioning Test Rig

Used Battery: 12 volt
Fan DC Motor used
Electric AC motor 2 HP
Refringent no : R134A
Energy mtr constants.1600 imp/KW-hr

To learn the Air Conditioning in Automobile

14

Mechanical Engineering Workshop E1 LG 06-08

Power Hacksaw Machine

1 HP 3 phase motor RPM-1440
Stroke length 1 feet

Used to cut large sizes of metals in to any size.

15

Arc Welding machine

2 phase machine 220v

Used for permanent joining of thick or thin metal pieces in any orientation without fillers.

16

Gas welding set

Oxygen & acetelene cylinder, mixing chamber with welding torch

Used for permanent joining of thin metals with and without fillers.

17

TIG Welding setup

two phase machine 220v

Used for the permanet joining of pipe-lines or shells using inert sheilding gas.

18

Lathe Machines (3&4 Jaw chucks)

Bed length 3’
2 HP 3 phase motor
1440 RPM

Used for machining operations such as turning, facing knurling, boring threading

19

Horizontal milling machine

2HP 3 phase motor RPM-1440

Used for gear cutting and finishing.

20

Shaper machine

1.5 HP 3 phase motor
RPM-1440
Stroke length 1 feet

Used for slot cutting v type u type in any orientation.

21

Padestal Drilling machine

1 HP 1 phase motor
1400 rpm

For small scale working on hole preperation

22

Bench Grinder

0.5 HP 3 phase motor, RPM-2800

Used tool finishing and sharpening.

23

Open Hearth Furnace

1'x1', 0.5 hp blower

Used for recrystilization of metals and to heat up to semi-plastic stage for forging operation.

24

Electric furnace

three phase 440v
1200°C

Used of heat treatment and melt the metals for casting.

25

Surface Grinder

0.75 HP 3 phase motor
RPM-2820

Used of the smooth surface finish on metal specimen

26

Radial Drill Machine

BVR-3 with radial drill vice, 2 HP 3 phase motor
RPM-2800

Used for making holes of different diameters in the metal and non metal pieces

27

Fluid Mechanics Lab Advance Fluid Machine Lab E1 LG 10

Venturimeter, Orificemeter & Rotameter test rig

Centrifugal pump motor capacity-0.5 HP/Single phase AC 220 V/5-15 amp/50Hz
Venturimeter –
Dia of GI pipe at inlet section-0.028 M
Dia at throat-0.014M
Orifice-
Dia of orifice-0.014 M
Rotameter- capacity range-300-3000LPH
U tube manometer-Length (height)-43cm
Mercury(Hg)-250gm
Area of measuring tank-0.077 m2
Fluid - pure Water (PH=7)

Determine the value of Cd (coefficient of discharge) for venturimeter, Orificemeter and Rotameter

28

Reynolds Apparatus

Centrifugal pump motor capacity-0.5 HP/Single phase AC 220 V/5-15 amp/50Hz
ID of glass tube-15mm
Fluid - pure Water (PH=7)

Determine the Reynolds number for the laminar ,transition and turbulent flow of liquid (water) and visualization the flow path with the help of Die(K2MNO4)

29

Losses due to pipe Friction apparatus

Centrifugal pump motor capacity-0.5 HP/Single phase AC 220 V/5-15 amp/50Hz
U tube manometer-Length (height)-43cm
Mercury(Hg)-250gm
Area of measuring tank-0.077 m2
ID of GI pipe1-28mm
ID of GI pipe2-22mm
ID of GI pipe3- 16mm
Length of each GI pipe-1 metre
Fluid - pure Water (PH=7)

Determine the friction coefficient (f) for each pipe for the flowing liquid water

30

Discharge over notch apparatus

Centrifugal pump motor capacity-0.5 HP/Single phase AC 220 V/5-15 amp/50Hz
Area of measuring tank-0.077 m2
Notch-
Rectangular notch-height- 100mm,
Width-80mm,
Material- Brass.
Triangular notch- angle 30 ᵒ and 60ᵒ
Material- Brass
Vernier caliper- range-0-150mm
LC-0.02 mm
Fluid - pure Water (PH=7)

Used to determine the Cd for different notches

31

Bernoulli’s theorem apparatus

Centrifugal pump motor capacity-0.5 HP/Single phase AC 220 V/5-15 amp/50Hz
Area of measuring tank-0.077 m2
Dia of test piece(as venturimeter) different section-28mm/24.5mm/18.66mm/14mm
Fluid - pure Water (PH=7)

Verify the Bernoulli’s theorem

32

Meta centric height apparatus

Tank size-55x50x40 cm3
Weight-100gm
Fluid - pure Water (PH=7)

Determine the meta centric height(GM) of the ship (boat) for different tilting position.

33

Pitot tube apparatus

Centrifugal pump motor capacity-0.5 HP/Single phase AC 220 V/5-15 amp/50Hz
Area of measuring tank-0.077 m2
U tube manometer-Length (height)-43cm
Mercury(Hg)-250gm
Area of measuring tank-0.077 m2
ID of GI pipe- 28mm
Fluid - pure Water (PH=7)

Determine the surface head loss(normal)

34

Impact of jet on vanes

Centrifugal pump motor capacity-0.5 HP/Single phase AC 220 V/5-15amp/50Hz
Area of measuring tank-0.077m2
Dia of Nozzle-0.008 meter
Weight of flat vane-0.081kg
Weight of hemispherical vane-0.094 kg
Weight of Aluminium(Al) disc+rod-0.404 kg

Determine the COI (coefficient of impact) for both vanes

35

Centrifugal pump test rig

Electric supply-3 phase AC 415 V/5Hz
Electric motor capacity-1HP/2800 RPM
Centrifugal pump capacity-1.02 HP
Total head-11.0 meter
Bourdon pressure gauge- range-0-2.1 kg/cm2
Vacuum pressure gauge – range-0 to( -760)
mm of Hg
Area of measuring tank-0.3x0.3 m2
EMC-1600 imp/KWH

Determine the hydraulic efficiency of centrifugal pump

36

Pelton wheel turbine test rig

Supply pump set- centrifugal pump-3 phase AC 415 V/50Hz
Discharge-660-1080 LPM
Rated head-26 meter
Normal speed-2880 rpm
Power required- 7.5HP
Casing- material –mild steel
Runner- stainless steel with nickel chrome plated gun metal buckets
Nozzle-CI Powder
Rated supply head-20-30 meter
No. of buckets-18
Brake drum dia-200mm
Rope dia-12mm
Size of Venturimeter-
Inlet dia-65mm
Throat dia-32.5 mm
Convergent angle-20ᵒ
Divergent angle-10ᵒ-9ᵒ
High head low discharge Impulse Turbine

Determine the hydraulic efficiency of Pelton wheel turbine

37

Francis turbine test rig

Supply pump set- centrifugal pump-3 phase AC 415 V/50Hz/7.5 HP
TURBINE-
Discharge-1500 LPM
Rated supply head-15 meter
Normal speed—1250 rpm
Power output—5Hp
Dia of brake drum-300mm
Rope dia-16mm
Total no . of guide vanes-10
PCD of guide vanes-230mm
Depth of guide vanes-24mm
RUNNER-
OUTER DIA-160MM
INNER DIA-127MM
Total no. of runner blades-8
Thickness of blades-4mm
VENTURIMETER-
Inlet dia-100mm
Throat dia-60mm
Medium head medium discharge mixed flow Reaction Turbine

Used to determine the hydraulic efficiency of Francis Turbine

38

Kaplan turbine test rig

Supply pump set- centrifugal pump-3 phase AC 415 V/50Hz/7.5 HP
Rated supply head-12meter@800 rpm
TURBINE-
Propeller dia-134mm
Total no. of guide vanes-8
Brake drum dia-200mm
Rope dia-12mm
Low head high discharge reaction Turbine

Determine the hydraulic efficiency of Kaplan Turbine

39

Internal Conbustion Engine Lab E1 LG 09

Four stroke 3 cylinder petrol engine test rig

Number of cylinder-3, Number of stroke-4
Fuel- petrol, Rated power-27.6 KW@5000 rpm, cylinder diameter-66.5 mm
Stroke length-72mm
Compression ratio-9.2:1 orifice diameter-35mm
hydraulic dynamometer arm length-200mm

Determine the BHP, Brake thermal efficiency, IHP , Mechanical efficiency BSFC.

40

4stroke single cylinder (VCR) engine test rig

Number of cylinder-1, number of stroke-4
Cylinder diameter—87.5 mm
Stroke length-110mm, connecting rod length-234mm
Orifice diameter-20mm
Eddy current dynamometer arm length-185mm
FUEL-diesel
Power-3.5 KW
Speed-1500rpm, CR Range-12:1 to18:1
Injection point variation-0-25ᵒ BTDC
FUEL- Petrol
Power-3.5 KW
Speed range 1200 to 1800 rpm
CR Range-6:1 to10:1

Determine the BHP, Brake thermal efficiency, IHP , Mechanical efficiency BSFC.
For prepare the heat balance sheet.

41

Mechanics of Materials Lab E2 LG 02A

Impact Testing Machine

IZOD 170 J and CHARPY 300 J test

Used to calculate toughness of material using strain energy strored up to fracture.

42

Spring Testing Machine

SINGLE PHASE 220 V AC ELECTRIC SUPPLY/5 AMP/50HZ Tensile and Compression Test (Helical spring).

Used to accurate testing of spring stiffness

43

Hardness Testing Machines

Rockwell and Brinell Hardness Test Capacity: 187.5 Kg

Used to calculate hardness of any type of surface of materials

44

Universal Testing Machine

Capacity: 20 ton loading. Hydraullic

Used to check tensile, bend and compressive strength

45

Fatigue testing machine

SINGLE PHASE 220 V AC ELECTRIC SUPPLY/5 AMP/50HZ

Used to test the ultimate strength of the materials on cyclic loadings

46

Torsion Testing Machine

SINGLE PHASE 220 V AC ELECTRIC SUPPLY/5 AMP/50HZ Capacity: 50 Kgm

Used to test the ultimate strength of the materials on twisting.

47

Mechatronics Lab Research Lab E1 G08A

Hydraulic Trainer Kit with power pack

4/2, 4/3 solinoid valve, Direct acting pressure releif valve, 2 way flow control valve, double acting cylinder range 0.19 cm, 3 phase, 2 HP, 1440 rpm, 415 V motor

Used to design working hydraulic pressure pipeline circuits for various output works.

48

Pneumatic and Electrical Trainer Kit (P1 + EP1)

FRL unit, single acting and double acting cylinders, solinoid and control valves.

Used to design working pneumatic pressure pipeline circuits for various output works.

49

Ni Myrio Mechatronics kit,Ni starter kit & Ni Embedded kit

Softwares and activation cards with high performance computing facilities.

Used for simulations of different Mechatronic systems

50

CAM and Automation Lab E1 G07

3D Printer

Model Cubex (USA) Printing technology FFF (Fused Filament Fabrication) Printing area 150× 150× 200 mm No's of Nozzle 3

Used to print an object as 3D CAD imgaes

51

CNC Milling Machine

Model MT-250
Table : Dimension 600×225mm
Clamping area 450×160mm
“T” Slot 10mm
Axes Longitudinal Traverse 250mm Cross Traverse 150mm
Vertical Traverse 200mm
Milling Head: Spindle Inside Taper ISO 30
Spindle Speed 200 to 3000 rpm
Power 2 HP.
Spindle Motor D.C. Motor, 2 HP
Automatic Lubrication
Approximate Weight 850 Kg.
Input System Metric / Inch
Control Axes Simultaneous Three axes
Interpolation Linear, Circular and Helical
Minimum increment 0.005 mm
Rapid Feed Rate 600 mm/min
Automatic Tool Changers 8 tools

Used for milling operations with maximum accuracy in ductile metals and non metals based on NC part programming

52

Heat & Mass Transfer Lab E1 G09

Shell and heat exchanger

Electricity supply-single phase AC 220 V/5-15amp/50Hz
Centrifugal pump-0.3 HP
Heater- 1KW
Total number of tube in shell-10
Material- Copper

Used to describe theory of Heat & Mass Transfer

53

Parallel and counter flow in a double pipe heat exchanger

Electricity supply-single phase AC 220 V/5-15amp/50Hz
Heater- 1KW
Pipe material- brass
Inner pipe dia-6.3mm
Outer pipe dia-8mm

Used to describe theory of Heat & Mass Transfer

54

Thermal conductivity of metal rod

Electricity supply-single phase AC 220 V/5-15amp/50Hz
Dia of rod-31.7mm
Length of rod-310mm
Material- Brass

Used to describe theory of Heat & Mass Transfer

55

Thermal conductivity of insulating powder

Electricity supply-single phase AC 220 V/5-15amp/50Hz
Powder-gypsum/plaster
Powder space dia-0.115 meter

Used to describe theory of Heat & Mass Transfer

56

Thermal conductivity of liquid

Electricity supply-single phase AC 220 V/5-15amp/50Hz
Liquid-glycerin
Dia of heater plate-0.11meter
Thickness of glycerin-0.003 meter

Used to describe theory of Heat & Mass Transfer

57

Force convection Apparatus

Electricity supply-single phase AC 220 V/5-15amp/50Hz
Blower motor capacity-0.5HP
Length -125mm
Dia of thermocouplehole-3mm

Used to describe theory of Heat & Mass Transfer

58

Pin fin in natural Forced convection apparatus

Electricity supply-single phase AC 220 V/5-15amp/50Hz
Blower motor capacity-0.5HP
Material –Brass

Used to describe theory of Heat & Mass Transfer

59

Conduction through composite wall

Electricity supply-single phase AC 220 V/5-15amp/50Hz
Dia of wooden/asbestos/mild steel each-200mm and each thickness -8mm

Used to describe theory of Heat & Mass Transfer

60

Emissivity measurement Apparatus

Electricity supply-single phase AC 220 V/5-15amp/50Hz
Test plate dia-150mm
Black plate dia- 150mm

Used to describe theory of Heat & Mass Transfer

61

Stefan Boltzmann Apparatus

Electricity supply-single phase AC 220 V/5-15amp/50Hz
Heater- 1 KW
Dia of the test disk-20mm

Used to describe theory of Heat & Mass Transfer

62

Forced/ natural convection Apparatus

Electricity supply-single phase AC 220 V/5-15amp/50Hz
Total no. of thermocouple-5

Used to describe theory of Heat & Mass Transfer

63

Drop and film condensation Apparatus

Electricity supply-single phase AC 220 V/5-15amp/50Hz
Bourdon pressure gauge- range-0-2kg/cm2

Used to describe theory of Heat & Mass Transfer

64

Non Destructive Testing Lab E3 LG 17

Ultrasonic Flaw Detection testing machine.

Range: 0 to 9999 mm of steel velocity.
Material Velocity: 1000 to 9999m/s.
Display delay: 20 to 3400 µs. Operating Temp.: 100 c to 50o c.
Storage Temp.: 30oC to 50oC.

Used to observe any crack inside the materials without destroying the same using ultrasonic velocity

65

Magnetic Particle
Testing.

Equipment model -VT– MPT-PS 1500-A.
In put voltage-230V50Hz -1 phase.
Max output. 1500 Amps ac/HWDC

Used to find out any cracks inside the materials without destroying the same using effect of magnetic fields

66

Concrete Tester machine

Model – UX4600.
Volts-8.0 vdc.
Amp- 14

Used to observe any crack inside the concrete without destroying the same

67

Plasma Lab E1 G08

Plasma Etching, functionalization, and coating (any conductive material)

Vacuum Chamber Material: SS304
Cylindrical Enclosure ~ 400 mm diameter (OD) and ~ 400 mm length
Thickness of the Vessel ~ 6 mm
16KF standard coupler
Pumping speed: 350 liter /min
Pressure range 1000 mbar to 0.001 mbar
Operating range: Atmosphere to 10-7mbar (2021)

Research

68

CFD Lab E1 G05

Temperature and flow visualization of the engineering systems

Phantom v341
4-megapixel imager
3 gigapixel/second throughput
10-800 frames-per-second (fps) at full resolution (max fps 40000)
1 μs minimum exposure
Range ready IR Camera for temperature visualization (2018)

Research